Ведущий инженер по комплектации

Описание


Abul Hossain, P.Eng.

Mississauga, Canada +1 905-273-9814, abulhossain@yahoo.com


Mechanical Lead/Senior Engineer

• Experience in offshore/onshore Oil & Gas projects includes - Concept screening & Selection, FEED, detail engineering, Fabrication, Construction, and Commissioning of multi $Bn installations.
• Supervised Construction/commissioning activities, promoting safe working practice - conducting mass toolbox meetings, performed system walk downs; punch listing or missing items from P&IDs.
• Reviewed Construction/commissioning procedures, Installation and Operation Manuals, prepared field inspection reports on mechanical equipment, highlighted any concerns to line Manager.
• Worked with ExxonMobil Hebron offshore project in Houston, USA. Prepared study reports on equipment selection & cost reduction, specifications, data sheets, material requisitions, Bid tabulations for pumps, compressors, turbines, diesel engines, firewater pumps and packaged equipment.
• Experienced in PMC/ EPC projects, supporting installation, Commissioning, Start-Up & Performance Test activities, prepared field inspection reports, and review of “as built” documentation for LNG project, CLNG, Saint John, Canada.
• Worked with OEM for pumps and DEUTZ diesel engines, experienced in FAT, SAT, pre-commissioning, commissioning, Start-up, Operation Support and trouble shooting.
• Reviewed vendor documents related to rotating equipment /utility packages such as produced water, industrial water treatment (RO package), sand separation, induced gas floatation, diesel generators, storm water, chemical injection, firewater, nitrogen (PSA/Membrane) and air compressor packages
• Proficient in compressor thermodynamics, gas turbine power rating, compressor seal systems, taught undergraduate advanced courses: Fluid Machinery, Thermodynamics, & Diesel/Gas Turbine engines.
• Applied advanced reliability engineering principles, proficient in Condition Based Maintenance, RCM; developed condition monitoring techniques, analyzing the equipment failures, & service life.
• Promote reliability education and awareness culture in the organization, taught/developed course curriculum on “Reliability Engineering & Product Safety” and CRE – ASQ Certification at University Putra Malaysia and Sheridan Institute of Technology & Advanced Learning, Canada.
• Experienced with Russian GOST Standards, Hebron & Yamal LNG Artic environment projects, conversant with ASME, ANSI, NFPA, NACE, DIN, API Standards: 610, 611, 612, 614, 616, 617, 619, 674, 675, 682, ISO 9001, TS 16949, Quality Audit and six sigma principles.
• Worked with world leader of EPC / PMC Company such as AMEC, Chiyoda Japan Corporation, WorleyParsons, SK Engineering Korea, and Foster Wheeler USA Corporation.
• Registered Professional Engineer, PEO in Ontario, & PEGNL in Newfoundland & Labrador, Canada


Relevant Skills and Experience


2016 – Current Mechanical Engineer – Construction/Commissioning, Yamal LNG, Russia
Yamal LNG Project of Novatek with three trains total capacity of 16.5 million tons per year (approx. US$27 billion)
• Supervising field construction team for BOG compressors, Steel, Equipment – Flare, Interconnecting, EDG – site construction: resolving issues related to site construction/ field execution
• Providing support to construction & commissioning activities of Pumps, Instrument Air & Boil-Off Gas compressors, Nitrogen generation, HVAC units of chemical storage building, & flare installations
• Follow up activities of site instructions, job cards, closing punch list items, ensures work is in conformance with plans, specifications, and schedules.
• Providing input during project review of ITR / ITP, Review of lifting procedures and method statements, commissioning & testing procedures, Vendors installation and operation manuals.


2014 – 2016 Lead Mechanical Engineer, Qatar Kentz (Member of SNC Lavalin Group)
LNG – EPICC for Wastewater Recycle and Reduction, QATARGAS, Qatar (140 million US$)
• Review/approve specification, data sheets, requisition, Bid Tabulation, Vendor’s documentation for centrifugal and chemical injection pumps
• Provided input to prepare P&ID, ITP, QA/QC documents, Equipment List, Material Selection Diagram, Process Studies and HSE procedures.
• Prepared Report on cooling water requirements for DS6, DS7 & DS8 (ExxonMobil, Iraq West Qurna Project) based on available vendor seal data for Centrifugal Pumps.
• Review of Vendor (Atlas Copco) documentation, closing punch item from Factory Acceptance Test and updating as-built documentation for Air Compressors and Nitrogen Generation Packages (Sangachal Shah Deniz, Flare upgrading AMEC – ECMS / BP Projects project)
• Support to the site construction /commissioning team, conducting site visits, and contributing to the engineering query for Produced Water Export Pumps Modifications for Higher Flow Rates.
• Proposal Projects:
- 15EE023IQ_TAQA: Atrush Gas Sweetening Facilities FEED Study, Block K4
(Atrush Field) in Kurdistan, Iraq
- PE16EF001QA- Zekreet Project Phase I: EPC for RALF2 Finished Gasoline Storage,
Export / Import Facilities in Ras Laffan Industrial City, Qatar
- Review of FEED data sheets, Specifications, PIDs, Process Data sheets
- Review of project mechanical Scope, updated equipment list, estimate budget & resources (CTR)
- Prepared Bid packages: Horizontal API/ANSI, PD (injection), Firewater & Jockey Pumps, Emergency Diesel Generators, Instrument Air Compressors, Material Handling equipment

2011 – 2014 Senior Supervising Mechanical Engineer, Worley Parsons, Houston, USA
Hebron fixed platform Offshore ExxonMobil ($18 bln) project: 150 KBD Oil,235 MSCFD of Gas with operating weight 65,000 MT
• Responsible for Mechanical Rotating Equipment Activities and Deliverables - Prepared engineering studies FEED reports, specification, data sheet, RFI, RFP, Technical Clarifications & Bid evaluation
• Prepared data sheets, specification, MR for Turbine Driven Main (GE) Generator Packages, MODEL LM2500+ / PGT25+ (30,226 kW), & Electric Motor Driven LP1/LP2 Compressors (Howden) on one skid (Dry Screw Type)
• Review of Vendor drawings and documents for crude export and other key API process pumps including firewater pumps, gland seal water cooling for slurry pumps, diesel engines.
• Chevron FEED activities of Rosebank offshore FPSO project, prepared specification, data sheets and requisition for Nitrogen generation, fuel gas conditioning, fixed bed H2S removal packages
• Conducted meetings with suppliers, clients, and other Company disciplines, producing documentation required for weekly conference calls, resolved specification deviation & vendor change order requests.


2009 – 2011 Lead Mechanical Construction Engineer, Operations – Capital Projects, RasGas, Qatar
• Supervised site activities on different Brown Field Refinery Projects of RasGas, worked with maintenance process equipment, reviewed the FEED, detailed design, and vendor documents, and site support on Quality, FAT, & ITP.
• Responsible for pre-commissioning/ commissioning for upgrading & modification projects such as LPG BOG Compressors (Dresser Rand) Check Valve Installations, Replacement of Mag drive pumps (API 685), Low NOx retrofit boiler (Stork Ketels), 145T/hr and gas turbine (GE Frame 6&7), Antifoam injection Package, Condensate supply pumps, fresh water-cooling pumps (EBARA) for Helium Extraction Unit/Utilities.
• Prepared/reviewed project deliverables, such as Project Execution Plan, Design Basis Memorandum, project schedules and procurement plan, progress reports, and assisting other project engineers in preparing discipline man-hour estimates, CTRs, & key deliverables.
2005 – 2009 Senior Principal Rotating Equipment Engineer (Construction & Commissioning)
Foster Wheeler USA Corporation, On Site Canaport LNG, NB, Canada
Canaport LNG receiving and regasification terminal in Saint John, Canada, Project value C$756 mln.
• Supervised Construction activities, Precommissioning & Commissioning, prepared field inspection reports - firewater pumps, diesel-generators, air compressors, SCV Blowers (Linde), BOG Compressors (Burckhardt), Cryogenic LP/HP Pumps (JC Carter), and offshore marine platform & unloading arms
• Reviewed P&IDs, project energization plan, startup spares, commissioning & Site HSE, ITP procedures, Installation and Operation Manuals, coordinated for pre-start safety review, attended toolbox meetings.
• Prepared progress reports & informing project managers about project commissioning progress status, and closing punch list items, review of equipment leveling/ alignment, lube oil flushing, pipe cleaning and run-in procedures.
• Prepared the technical report on Run Test Failure Analysis of Diesel Engines Driven Fire Water Pumps on Site Canaport LNG.
Mechanical Engineer-Operations & Services, AMEC– Kuwait Oil Company (2005-2007)
PMC project GC-24 with AMEC- Kuwait Oil Company/ Shuaiba Refinery, Project value US$650 mln.
• Worked with Mechanical Maintenance and refinery process equipment; improvement of Firefighting Facilities at Shuaiba Refinery, Kuwait National Petroleum Company.
• Reviewed FEED, specifications, design calculation, contractors and vendor’s drawings and documents such as datasheets, material requisitions, & technical bid evaluation, vendor documents.
• Provided inputs in using risk review methods, SIL, HAZOP studies and other safety checks in order to maintain and improve safety and reliability performance indicators.


2002 -2004 Mechanical Design Engineer / Reliability Engineering Consultant, Engine Development
Orenda Recip Inc., Magellan Aerospace Corporation, Canada
• Reviewed the design of the coolant pump of OE600A reciprocating engine, suggested modifications of engine coolant pump testing facilities and developed the testing procedures.
• Worked as a consultant at Pratt & Whitney Canada for continuous improvement of equipment availability, reliability, provided training to more than 30 plant engineers’ and technologists on APQP TS 16949, SPC tools: Quality Management systems, Lean tools, Six Sigma, Capability Studies, FMEA, Quality Audit
• Conducted the American Society for Quality (ASQ) training program on Quality Management, Reliability Engineering and Product Safety organized by Aircraft Maintenance Engineers’ Association, Mississauga, and Sheridan College, Canada


1998 - 2002 Senior Project Engineer, University Putra Malaysia
• Worked with KJ Engineering Bhd. as a consultant to design a District Cooling Project for the new engineering complex building - about 1185 RT, direct chiller and thermal energy storage. Annual saving from the implementation of the DCS project is RM 930, 667 (C$423,000) with IRR 17.4%).
• Directly involved in conversion of Diesel to CNG-fueled spark ignition engine, solved the performance dispute of motor-pump of Kumara Corporation with their clients, consultancy to steam turbines - Failure analysis and servicing schedule of Palm Oil Mill Boiler.
• Co-ordinated, joint research and development projects with university to develop gas engines, automotive parts, and worked with external suppliers, actively participated in planning and supervision of Quality Auditing activity, and implementing ISO 9001


1990 - 1998 Mechanical Commissioning/Senior Test Engineer, Gazipur Diesel Plant Ltd, BSEC
• Coordinated the design & constructability analysis, installation, commissioning, field tests and final handover of pumps and BDP-DEUTZ diesel engines in 17 different vessels of dreadger organization
• Designed and developed engine parts, heat recovery steam generator, gearbox, designed and developed 150 M3/h capacity pump which reduced operating cost more than 20%
• Prepared commissioning and startup procedures, operational manuals, and project deliverables completion schedules’ supervised engine tests and reviewed test results, calculated the derating power factor for the operating condition and adjusted with the declared engine power with DIN standard
• Developed testing methodology and techniques determined the scope and limitations of a diagnostic tool for service life prediction and maintenance scheduling of marine diesel engines.
• The findings and recommendations of my research on condition-based maintenance of power plant is used by the fleet, Murmansk Sevrib, Russia to evaluate the performance of marine diesel engines.


ACADEMIC QUALIFICATIONS

• B.Sc. / M.Sc., Mechanical Engineering, Astrakhan State Technical University, Russia
• PhD, Reliability Engineering, St Petersburg State University, Russia
• Post Graduate Diploma, Quality Assurance - Manufacturing and Management
Sheridan Institute of Technology and Advanced Learning, Ontario, Canada


PROFESSIONAL MEMBERSHIPS
• Professional Engineer, Ontario, Canada  
• Certified Quality Engineer, American Society for Quality, ASQ
• Fellow, International Energy Foundation, IEF
• Professional Engineers and Geoscientists of Newfoundland and Labrador, PEGNL Canada




ADDITIONAL TRAINING

• LNG operations: Qatar Gas Facilities, Chiyoda Corporation, Japan
• Construction Safety Training, Canaport LNG, Saint John, Canada
• Project Execution Training, AMEC- KOC, Kuwait
• Heat Engines Operations and Maintenance, Mississauga, Canada
• Passenger Car: The Engine Development Process, FEV Motorentechnik
• Vessel and Heat exchangers - Design, Operations & Performance, UPM, Malaysia
• ISO 9001 Internal Quality Audits, University Putra Malaysia
• Project Management, AOTS, Tokyo, Japan
• Conversion of Natural Gas Vehicles, BUET & LFMG, New Zealand


SAMPLE WORKS/PROJECT EXPERIENCE

• “Uses of Diagnosis devices to evaluate the Combustion Chamber Leakage of Four Stroke Marine Diesel Engines” The International Conference on Reliability, Stress Analysis and failure Prevention, ASME, Akron, USA, 2001
• “Failure analysis and servicing schedule of Palm Oil Mill Boiler” Journal of SPM, 2001
• “Combustion Characteristics and Emission Components for Generating Power from Palm-oil Wastes” Conference of 8th International Energy Forum, Energex’2000, Las Vegas, USA
• “Techno-economic issues of Biomass based Cogeneration in Palm Oil Mill of Malaysia: A case Study”, Journal of Mechanical Engineering, UTM, Vol. 12, pages 74-82, Malaysia.
• “Design and Performance Analysis of 150 M3/h Centrifugal Pump Coupled with DEUTZ Diesel Engine F1L 210D”, Journal of the Institution of Engineers, IEB, Vol. 20, 1997.
• “Application of Condition Based Maintenance for Diesel Engines”, Journal of IEM, Vol. 62, 2002.
• Technical Report on “Run Test Failure Analysis of Diesel Engines Driven Fire Water Pumps on Site Canaport Liquidified Natural Gas”, Saint John, NB, Canada, June 2009.
• A paper on “Development of QA and Reliability Management” was presented as a keynote speaker in a Technical Seminar, organized by Kuwait Engineers’ Society, IEB Chapter – Kuwait, 28 May 2015


Language Proficiency:

• English: Fluent
• Russian: Fluent